Premium-grade cemented carbide composite rolls engineered for superior wear resistance, extended campaign life, and consistent surface finish — trusted by steel rolling mills across Delhi, NCR, and all of India.
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Cemented carbide composite rolls combine an ultra-hard tungsten carbide (WC) outer shell with a tough steel or cast-iron core. This two-material architecture delivers the extreme wear resistance of carbide where it is needed most — at the roll surface — while the ductile core absorbs the shock and thermal stresses inherent in hot and cold rolling operations.
As a leading cemented carbide composite roll supplier in India, Kathuria Techmech Pvt. Ltd. sources and supplies these rolls to steel mills, wire rod mills, and bar mills across Delhi, the NCR, and the wider Indian market at the most competitive prices.
The specifications below represent standard parameters. Custom grades, dimensions, and surface treatments are available to match your mill's exact requirements. Contact our engineers for a tailored recommendation.
| Parameter | Standard Range / Value | Notes |
|---|---|---|
| Shell Material | WC-Co Cemented Carbide (Tungsten Carbide) | WC content 80–94% |
| Core Material | Ductile Cast Iron / Alloy Steel | Grade selected per load requirement |
| Shell Hardness | 86–92 HRA / 55–75 HRC equivalent | Vickers HV 1300–1600 typical |
| Roll Diameter | 100 mm – 600 mm | Custom sizes available |
| Barrel Length | Up to 2000 mm | Per mill configuration |
| Shell Thickness | 20 mm – 80 mm | Application-dependent |
| Bending Strength | ≥ 2000 MPa | Grade-dependent |
| Manufacturing Method | Sintering + Centrifugal / Shrink-fit Assembly | Precision-bonded shell-core interface |
| Surface Finish | Ra ≤ 0.4 µm (ground finish) | Mirror polish available |
| Quality Standard | ISO-aligned inspection protocol | Dimensional + hardness + NDT checks |
| Customisation | Available on request | Grade, size, surface treatment |
* Specifications are indicative. Final parameters confirmed at time of order based on your mill design.
Compared with conventional cast iron or high-speed steel rolls, cemented carbide composite rolls deliver measurable gains across every critical performance metric.
The tungsten carbide shell exhibits 3–5× greater wear resistance than HSS rolls, dramatically reducing roll consumption and the frequency of roll changes.
Carbide's dimensional stability maintains groove and pass geometry throughout the campaign, producing a superior and repeatable surface finish on rolled products.
The composite construction manages steep temperature gradients during hot rolling, preventing cracking and spalling that limit the life of conventional rolls.
Longer campaign life means fewer roll changes and less unplanned downtime, directly improving mill throughput and reducing overall cost per tonne.
Despite a higher initial price, the extended service life and reduced regrinding frequency deliver a significantly lower cost per tonne of steel produced.
Rolls are manufactured to customer-specified dimensions, cobalt content, and surface grades, ensuring a precise fit for every stand in your rolling line.
Our carbide composite rolls are deployed across a wide spectrum of rolling mill stands and steel-industry applications, making them a versatile choice for plants across Delhi, the NCR, and throughout India.
Choosing the right roll type for your mill stand is critical. Here is a direct comparison to help you decide:
| Performance Criterion | Cemented Carbide Composite | HSS (High Speed Steel) |
|---|---|---|
| Wear Resistance | Excellent | Very Good |
| Surface Finish Quality | Excellent | Very Good |
| Campaign Life | 3–5× longer | Good |
| Thermal Shock Resistance | Very Good | Excellent |
| Impact / Toughness | Good (composite core helps) | Very Good |
| Cost per Tonne Rolled | Lower over full campaign | Higher roll consumption |
| Best Application | Wire rod / bar finishing stands | Hot strip mill finishing stands |
Need help selecting the right roll for your specific stand position? Contact our technical team for a free consultation.
With over 40 years of engineering experience as a sister concern of Kathuria Rollmill Pvt. Ltd., we bring deep metallurgical knowledge and a trusted supply network that serves rolling mills across Delhi, NCR, and the entire Indian subcontinent.
Decades of hands-on experience in specifying and supplying rolls for every mill type and stand position.
Direct sourcing relationships allow us to offer cemented carbide composite rolls at the most competitive prices without compromising quality.
Every roll undergoes dimensional checks, hardness testing, and non-destructive testing (NDT) before dispatch.
Robust logistics network ensures on-time delivery to plants across Delhi, NCR, and all major industrial zones in India.
Our engineers are available for mill-side consultation, roll selection guidance, and performance troubleshooting.
International sourcing networks bring world-class carbide rolls to India, backed by local account management and support.
Beyond cemented carbide composite rolls, Kathuria Techmech supplies a comprehensive range of rolls for every mill position and application.
High-speed steel rolls for finishing stands in hot strip and wire rod mills. Outstanding wear resistance at elevated temperatures.
Spheroidal graphite cast iron rolls offering high toughness and fatigue strength for roughing and intermediate stands.
Superior strength and thermal fatigue resistance for back-up rolls in cold rolling mills and heavy-duty roughing stands.
Alloyed steel rolls with excellent toughness and surface finish for blooming, billet, and structural mills.
Indefinite chilled double-poured cast iron rolls with consistent hardness for strip and sheet rolling applications.
Pearlitic nodular cast iron rolls with high hardness and good machinability for rod, bar, and section mills.