TC (Tungsten Carbide) Rings
At Kathuria Techmech, we provide high-quality Tungsten Carbide (TC) Rings, as the perfect solution for steel rolling mills seeking to enhance their operational efficiency, product quality, and cost-effectiveness. By choosing our Tungsten Carbide Rings, you are investing in superior technology that will drive your rolling mill operations to new heights of success. Explore our range of TC rings and experience the difference.
GENERAL TC RING SERIES
Co-Ni-Cr is used as the bonding phase, with high wear resistance, corrosion resistance and versatility
| Grade | Chemical Composition, Wt% | Physical & Mechanical Properties | |||
|---|---|---|---|---|---|
| WC (%) | Co+Ni+Cr (%) | Density g/cm³ ±0.15 | Hardness ≥ HRA ±0.5 | Bending Strength≥ N/mm2 | |
| KTPL08R | 92 | 8 | 14.7 | 88.0 | 2800 |
| KTPL10R | 90 | 10 | 14.5 | 87.5 | 2750 |
| KTPL12R | 88 | 12 | 14.2 | 86.0 | 2700 |
| KTPL15R | 85 | 15 | 14.1 | 85.0 | 2650 |
| KTPL18R | 82 | 18 | 13.7 | 83.5 | 2650 |
| KTPL20R | 80 | 20 | 13.5 | 83.0 | 2600 |
| KTPL25R | 75 | 25 | 13.1 | 82.0 | 2500 |
| KTPL30R | 70 | 30 | 12.7 | 80.0 | 2400 |
| KTPL32R | 68 | 32 | 12.5 | 79.0 | 2400 |
HIGH COBALT TC RING SERIES
In High-performance rings series, pure Co is used as the bonding phase. Compared with the general rings, the high-cobalt rings have better strength, toughness and wear resistance, but it has certain requirements for working conditions on the site and cooling water quality.
| Grade | Chemical Composition, Wt% | ||||
|---|---|---|---|---|---|
| WC (%) | Co+Ni+Cr (%) | Density g/cm³ ±0.15 | Hardness ≥ HRA ±0.5 | Bending Strength≥ N/mm2 | |
| KTPL06H | 94 | 6 + 0 + 0 | 14.8 | 89.0 | 2580 |
| KTPL08H | 92 | 8 + 0 + 0 | 14.7 | 88.5 | 2600 |
| KTPL10H | 90 | 10 + 0 + 0 | 14.5 | 88.0 | 2700 |
| KTPL15H | 85 | 15 + 0 + 0 | 14.1 | 85.0 | 2700 |
| KTPL20H | 80 | 20 + 0 + 0 | 13.5 | 83.0 | 2700 |
| KTPL25H | 75 | 25 + 0 + 0 | 13.1 | 81.5 | 2550 |
| KTPL30H | 70 | 30 + 0 + 0 | 12.7 | 80.0 | 2500 |
| KTPL32H | 68 | 32 + 0 + 0 | 12.5 | 78.5 | 2400 |
Note: Typical physical & mechanical properties are listed with the variation range in accordance with the relevant national and industry standards. Relevant parameters are for reference only.
TC Rings without Grooves
TC Rings with Grooves
TC With Notched Grooves
COOLING ARRANGEMENT OF
TC RINGS
The parameters of the cooling water pressure and flow rate for traditional high-speed finish rolling rings are as follows:
The Control Range of pressure: 0.4 – 0.6 Mpa
The water pipe should be properly installed to ensure a radial spray, with an angle of 15-30 degrees to the roller rotation direction. Approx. 30% of the water flow should come from the hot steel exit. The distance of nozzle and carbide rings should be 150-250 mm, the water should be jetted directly into the grooves, with the width of the water stream, twice of groove width. The water stream should not be scattered or sprayed as mist.
The following table shows water flow rate
| Groove width (mm) | <12 | 12-24 | 24-36 | 36-50 |
|---|---|---|---|---|
| Water flow rate (m3/stand ·hour) | 18 | 20 | 22 | 25 |
The following table shows water volume:
| Binder content (%) | 6 | 10 | 15 | 20 | 25 | 30 |
|---|---|---|---|---|---|---|
| Water volume (L/groove width mm*minute) | 56 | 48 | 40 | 32 | 24 | 16 |
Water quality requirements
- Water PH value : 7.5≤PH≤7.8
- PH≥7.2 : KTPL H Series
- PH<7.2 : KTPL R Series
- The content of solid particles in the water to be ＜ 15 mg/L, the biggest size ＜40um.
- Water temperature ≤ 35 ℃
The following table shows cooling water composition requirements
| Composition | Chloride | Ca+ | Sulfate | Suspended substance |
|---|---|---|---|---|
| Quantity (mg/L) | ≤ 40 | ≤400 | ≤75 | ≤ 15 |
Please share your requirements with us today, and we’ll provide the best selection and supply of TC Rings to ensure maximum efficiency and performance for your operations.
